Fire Torch

Custom 3D printed fire torches for immersive, safe flame effect props.

the challenge.

To create a fire torch that looked authentic and dramatic, without compromising safety or durability. Whether designed for theatrical use, immersive experiences, or as a functional prop, the torch needed to replicate the look and feel of real flames — without using actual fire. The unit also had to be lightweight, structurally sound, and suitable for repeated handling.

the solution.

Nexform designed and produced a range of 3D printed fire torches using heat-resistant materials and layered surface textures to mimic charred metal and wood. The flame effect was achieved using transparent filaments paired with internal lighting systems, allowing for a realistic glowing ember effect. The design was modular for easy maintenance, with a focus on strength and comfort for handheld use.

the impact.

The result was a visually striking, durable prop suitable for repeated use in environments where safety and realism matter. Our fire torch design has since been adopted for live events and productions requiring high-impact visuals without the risks of open flame. With on-demand production and fully customisable designs, the fire torch showcases Nexform’s ability to bring creative concepts to life with precision and innovation.

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shaping
ideas.

Prototyping

Bringing ideas to life through precise, functional, and visually impactful prototypes—designed to impress in both industrial and marketing settings.

CAD modelling & digital design

Parametric & generative design

3D rendering & visualisation

Reverse engineering

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crafting
innovation

Manufacturing

Transforming validated ideas into high-quality, functional parts—delivered with speed, consistency, and precision across any volume.

Industrial-grade 3D printing & production

Batch manufacturing & part replication

Material-specific solutions for durability

Post-processing & professional finishing

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creating
impact.

Marketing & Industry use

Producing standout pieces that merge form and function—designed to elevate brands, enhance products, and make a lasting impression in any environment.

Bespoke models for events & campaigns

Functional parts for industrial applications

High-detail visual props & replicas

Branded display items & signage

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our materials.

materials that we use to shape ideas into reality.

wood

Used for bespoke signage, props, furniture, and structural elements, wood offers a natural, high-quality finish for a wide range of projects.

versatile & customisable

premium aesthetic

durable & sustainable

suitable for various industries

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3D printed plastic

Ideal for creating complex, custom components, 3D printed plastic enables rapid prototyping and tailored solutions across many sectors.

highly customisable

lightweight & strong

cost-effective in low volumes

fast production times

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metal

Used for structural frameworks, durable components, and high-end finishes, metal provides strength and longevity across many applications.

strong & hard-wearing

professional & polished appearance

bespoke fabrication

weather-resistant

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3D printed resin

Perfect for highly detailed, precision parts, 3D printed resins allow for intricate textures and finely tuned designs in various industries.

high detail & precision

smooth, professional finish

customisable material properties

great for small-scale production

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Explore more about our manufacturing

our projects.

creating impact.

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meet the team.

innovators in design, experts in execution.

Scott Watts
Company Owner - (Operations manager)
Arif Sethi
3D Designer (CAD technician)
Millie Rose
Accounts manager
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